Production
To Produce Quality GoodsTo produce quality goods, and that too on time, you need a good production facility, capable of taking on any challenge thrown at you. In this regard, mTm Exports possesses the best infrastructure that has the ability and potential to give you quality products. Our manufacturing process has been vertically integrated to facilitate all the processes involved in garment manufacturing under one roof. This enables us to reduce the time spent in completing your orders. All our machines are the latest available in the market, and whenever required, mTm export has never shied away from purchasing the most modern equipments. All our divisions are equipped with the latest equipments to maintain the high quality standards that we have set for ourselves.
Spinning
Masood has invested in growing of cotton. The company would ask the growers to sow the most suitable cotton variety for knitted products. With the help of ginning process, we procure the raw cotton for the whole year. This helps us to provide the consistent quality products for our customers through out the year. If the customers want to lock the prices for a certain period, Masood can offer this service as we reserve the cotton for the particular program.
KNITTING
To produce knitted fabric of supreme quality, it is imperative that superior quality raw material is procured at competitive prices. At Masood finest quality yarn in the market is produced for our in house knitting.
DYEING
Our in-house and very well-equipped Dyeing department with a production capacity of around 1,16,295 Kg of dyeing / day allows us to fully meet our dyeing requirements. We have dyeing machines for dyeing cotton fabric and a fully computerized high temperature jet-dyeing machine to dye all kinds of synthetic fabrics including polyester. A well equipped laboratory ensures all dyed fabric is properly checked, as per buyer’s requirements, for factors such as shrinkage, color fastness, etc
FINISHING
Finishing department at Masood, comprises of automatic hydro-extractors for the removal of moisture from dyed fabric, computerized tensionless dryers for instant fabric drying, soft-setting and calendaring machines for systematic soft-setting and rolling of fabric, fully computerized compaction machines for complete shrinkage control, and panel wash machines and tumble dryers for panel washing the fabric to give minimum shrinkage value. Again personal attention ensures that all the fabric leaving the finishing department is properly inspected and thoroughly checked for relevant factors before being forwarded to the next stage of production.
Cutting
State of the art cutting units working under the supervision of skilled unit managers, these cutting units are well equipped with latest machinery including Gerber Plotter,Auto Spreader, Auto cutter, Band Knife,Spreader,Bierrebi etc.
Stitching
With over 4,800 stitching machines, manned with the most skilled and expert operators. The Quality control and Quality Assurance departments are in place to make sure the company’s objective of zero defect. Computerized Bar coding and Back Track systems provide Masood 100% predictability and tracking performance.
Laundry
Laundry department at Masood textile comprises of automatic and turbo load washers.
The laundry process is done at above and below the room temperature to increase the activities of any chemicals used and the solubility of stains.
Different Laundry units are working under the supervision of skilled managers.
Quality Lab
There are quality checks at every stage of manufacturing starting from Raw Cotton, Yarn, Fabric, Processing, Cutting, Stitching and Packing. Before the fabric is cut, it is checked whether it conforms to the customer’s standards of shrinkage, finished g/cm2 etc. After each lot of fabric is cut, 100% cut parts inspection is conducted to ensure that only good quality pieces move to the stitching units.